Miniature flashlight

ABSTRACT

A miniature flashlight as disclosed to comprise a barrel, a tail cap, a head assembly, and means for holding a miniature lamp bulb and for providing interruptible electrical coupling to dry cell batteries retained within the barrel. A spring is disposed between the tail cap and the batteries within the barrel to urge the batteries into contact with the center conductor on the second insulated receptacle, thereby urging the second and the first insulated receptacles in the same direction until the second insulated receptacle contacts the lip on the end of the barrel whereat the second conductor member is in contact with the lip. One-way valves may be positioned at seal locations in association with passageways to allow venting of overpressure within the interior volume of the flashlight.

This is a divisional of application Ser. No. 07/866,422, filed on Apr.10, 1992, issued as U.S. Pat. No. 5,207,502; which is a continuation ofapplication Ser. No. 719,156, filed Jun. 21, 1991, now U.S. Pat. No.5,113,326; which is a continuation in part of application Ser. No.553,977, filed on Jul. 16, 1990, now abandoned; which is a continuationof application Ser. No. 356,361, filed May 23, 1989, now U.S. Pat. No.4,942,505; which is a continuation of application Ser. No. 222,378,filed on Jul. 19, 1988, now U.S. Pat. No. 4,899,265; which is acontinuation of Ser. No. 034,918, filed on Apr. 6, 1987, now abandoned,which is a continuation of application Ser. No. 828,729, filed Feb. 11,1986, now U.S. Pat. No. 4,658,336, which is a continuation ofapplication Ser. No. 648,032, filed Sep. 6, 1984, now U.S. Pat. No.4,577,263. The foregoing documents are incorporated herein by reference.

BACKGROUND OF THE INVENTION

The field of the present invention is flashlights.

Flashlights of varying sizes and shapes are well-known in the art. Inparticular, certain of such known flashlights utilize two or more drycell batteries, carried in series in a cylindrical tube serving as ahandle for the flashlight, as a source of electrical energy. Typically,an electrical circuit is established from one electrode of the batterythrough a conductor to a switch, then through a conductor to oneelectrode of the lamp bulb. After passing through the filament of thelamp bulb, the electrical circuit emerges through a second electrode ofthe lamp bulb in electrical contact with a conductor, which in turn isin electrical contact with the flashlight housing. The flashlighthousing provides an electrical conduction path to an electricalconductor, generally a spring element, in contact with the otherelectrode of the battery. Actuation of the switch to complete theelectrical circuit enables electrical current to pass through thefilament, thereby generating light which is typically focused by areflector to form a beam of light.

The production of light from such flashlights has after been degraded bythe quality of the reflector utilized and the optical characteristics ofany lens interposed in the beam path. Moreover, intense light beams haveoften required the incorporation of as many as seven dry cell batteriesin series, thus resulting in a flashlight having significant size andweight.

Efforts at improving such flashlights have primarily addressed thequality of the optical characteristics. The production of more highlyreflective, well-defined reflectors, which may be incorporated withinsuch flashlights, have been found to provide a more well-defined focusthereby enhancing the quality of the light beam produced. Additionally,several advances have been achieved in the light admittingcharacteristics of flashlight lamp bulbs.

Since there exists a wide variety of uses for hand-held flashlights, thedevelopment of the flashlight having a variable focus, which produces abeam of light having a variable dispersion, has been accomplished.

High quality flashlights are commonly sealed for protection frommoisture and other harmful environmental elements. Proper sealing ismost specifically achievable with machined metallic flashlights whichemploy nonpermeable materials and can be constructed with reliablesealed joints. Such flashlights which have variable focus throughmovement of the head toward and away from the flashlight barrelexperience an expansion and contraction of the internal volume thereofwhich is unvented, resulting in internal pressure changes. Also as thetemperature of the barrel changes, variation in pressure within theinternal volume can also occur. These pressure changes are understood,at least theoretically, not to be substantial. However, in infrequentoccurrences, pressure has built up in such devices. This is believed tobe the result of outgassing from a defective battery.

Heretofore, flashlights have been known to include vent holes or simpleimperfections in the manufacture which unintentionally create ventpassages. Where moisture is considered to be a problem, such vent holesmay include a moisture impervious diaphragm to allow the passage of airbut not moisture into and out of the internal chamber of the flashlight.Such devices are believed to be less than optimum in that variousharmful elements in gaseous form can be drawn into the internal volumeof the flashlight. Further, such devices cannot resist substantialoverpressure resulting from deep submersion or other equivalentconditions. The cross-sectional size of the passage can also result inproblems with blockage.

SUMMARY OF THE INVENTION

The present invention is directed to a flashlight having improvedcharacteristics. A high quality flashlight having a closed internalvolume includes a one-way valve associated with a passage extending toatmosphere from the closed internal volume. Such an arrangement providesfor the release of internal pressures within the flashlight and yet doesnot accommodate flow into the flashlight when the internal volume isclosed. In this way, substantial overpressure is accommodated withoutbreaching the integrity of the unit. With vacuum being limited inmagnitude by its very nature, no provision is made for the release ofsuch vacuum. In this way, introduction of harmful elements is avoided.Membrane mechanisms not capable of resisting substantial overpressureare also avoided.

In another aspect of the present invention, a circumferential resilientone-way valve is contemplated which defines an extended valving area.Blockage through the valve is avoided in this way. Multiple passagesthrough threads and splines between flashlight components also cancontribute to an avoidance of such problems.

In a further aspect of the present invention, the flashlight may includevariable focus through movement of the flashlight head toward and awayfrom the flashlight barrel. The range of internal pressures can bemaintained within limits ranging from a theoretical absolute vacuum to amaximum of ambient pressure experienced during assembly of the unit.

In more detailed aspects of the present invention, improved opticalcharacteristics, including variable light dispersion as well as anambient unfocused light source, are contemplated. An electricalswitching function as well as variable focus through relative movementof the head and the barrel may also be provided. These features may alsobe achieved in a miniature hand-held flashlight of high qualityconstruction.

Thus, it is an object of the present invention to provide an improvedflashlight. Other and further objects and advantages will appearhereinafter.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a miniature flashlight;

FIG. 2 is a partially foreshortened cross-sectional view of theminiature flashlight of FIG. 1 as taken through the plane indicated by2--2;

FIG. 3 is a partial cross-sectional view of a forward end of theminiature flashlight, illustrating, in ghost image, a translation of theforward end of the flashlight;

FIG. 4 is a partial cross-sectional view of a lamp bulb holder assemblyused in accordance with the present invention, taken along the planeindicated by 4--4 of FIG. 3;

FIG. 5 is an exploded perspective view illustrating the assembly of thelamp bulb holder assembly with respect to a barrel of the miniatureflashlight;

FIG. 6 is an isolated partial perspective view illustrating the electromechanical interface between electrical terminals of the lamp bulb andelectrical conductors within the lamp bulb holder;

FIG. 7 presents a perspective view of a rearward surface of the lampbulb holder of FIG. 5, illustrating a battery electrode contactterminal;

FIG. 8 illustrates an alternate utilization of the miniature flashlight;

FIG. 9 illustrates a cross-sectional plan of a flashlight employing aone-way valve;

FIG. 10 is a detailed cross-sectional plan of the end portion of theflashlight of FIG. 9;

FIG. 11 is a cross-sectional view of a one-way valve as employed in theflashlight of FIG. 9;

FIG. 12 is a simplified cross-sectional view taken along line 12--12 ofFIG. 10;

FIG. 13 is a cross-sectional plan view of a flashlight having a secondembodiment of a one-way valve located in the tail cap of the flashlight;

FIG. 14 is another flashlight employing one-way valves illustrated incross-sectional plan; and

FIG. 15 is a cross-sectional plan view of yet another flashlightemploying one-way valves at various locations for illustrative purposes.

In the drawings, similar reference characters denote similar elementsthroughout the several views.

DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT

In overview, the preferred embodiments of the present invention areachieved by a miniature flashlight having a cylindrical tube containingone or more miniature dry cell batteries disposed in a seriesarrangement, a lamp bulb holder assembly including electrical conductorsfor making electrical contact between terminals of a miniature lamp heldtherein and the cylindrical tube and an electrode of the battery,respectively, retained in one end of the cylindrical tube adjacent thebatteries, a tail cap and spring member enclosing the other end of thecylindrical tube and providing an electrical contact to the otherelectrode of the batteries, and a head assembly including a reflector, alens, and a face cap, which head assembly is rotatably mounted to thecylindrical tube such that the lamp bulb extends through a hole in thecenter of the reflector within the lens. In the principle embodiment,the batteries are of the size commonly referred to as "pen light"batteries.

The head assembly engages threads formed on the exterior of thecylindrical tube such that rotation of the head assembly about the axisof the cylindrical tube will change the relative displacement betweenthe lens and the lamp bulb. When the head assembly is fully rotated ontothe cylindrical tube, the reflector pushes against the forward end ofthe lamp holder assembly causing it to shift rearwardly within thecylindrical tube against the urging of the spring contact at the tailcap. In this position, the electrical conductor within the lamp holderassembly which completes the electrical circuit from the lamp bulb tothe cylindrical tube is not in contact with the tube. Upon rotation ofthe head assembly in a direction causing the head assembly to moveforwardly with respect to the cylindrical tube, pressure on the forwardsurface of the lamp holder assembly from the reflector is relaxedenabling the spring contact in the tail cap to urge the batteries andthe lamp holder assembly in a forward direction, which brings theelectrical conductor into contact with the cylindrical tube, therebycompleting the electrical circuit and causing the bulb to illuminate. Atthis point, the lamp holder assembly engages a stop which preventsfurther forward motion of the lamp holder assembly with respect to thecylindrical tube. Continued rotation of the head assembly in a directioncausing the head assembly to move forwardly relative to the cylindricaltube causes the reflector to move forwardly relative to the lamp bulb,thereby changing the focus of the reflector with respect to the lampbulb, which results in varying the dispersion of the light beam admittedthrough the lens.

In certain embodiments, by rotating the head assembly until itdisengages from the cylindrical tube, the head assembly may be placed,lens down, on a substantially horizontal surface and the tail cap andcylindrical tube may be vertically inserted therein to provide aminiature "table lamp."

Referring first to FIG. 1, a miniature flashlight in accordance with thepresent invention is illustrated in perspective, generally at 20. Theminiature flashlight 20 is comprised of a generally right circularcylinder, or barrel 21, forming a battery housing and enclosed at afirst end by a tail cap 22 and having a head assembly 23 enclosing asecond end thereof. The head assembly comprises a head 24 to which isaffixed a face or lens retainer cap 25 which retains a lens 26. The headassembly 23 has a diameter greater than that of the barrel 21 and isadapted to pass externally over the exterior of the barrel 21. Thebarrel 21 may provide a machined handle surface 27 along its axialextent. The tail cap 22 may be configured to include provision forattaching a handling lanyard through a hole 28 in a tab 29 formedtherein.

Referring next to FIG. 2, the barrel 21 is seen to have an extentsufficient to enclose two miniature dry cell batteries 31 disposed in aseries arrangement. The tail cap 22 has a region of external threading32 which engages mating threads formed on the interior surface of thebarrel 21. A sealing element 33, in the form of an O-ring or one-wayvalve, is provided at the interface between the tail cap 22 and thebarrel 21 to provide a watertight seal. A spring member 34 is disposedwithin the barrel 21 so as to make electrical contact with the tail cap22 and a case electrode 35 of an adjacent battery 31. The spring member34 also urges the batteries 31 in a direction indicated by an arrow 36.A center electrode 37 of the rearmost battery 31 is in contact with thecase electrode of the forward battery 31. The center electrode 38 of theforward battery is urged into contact with a first conductor 39 mountedwithin a lower insulator receptacle 41. The lower insulator receptacle41 also has affixed therein a side contact conductor 42. Both the centerconductor 39 and the side contact conductor 42 pass through holes formedin the lower insulator receptacle in an axial direction, and both areadapted to frictionally receive and retain the terminal electrodes 43and 44 of a miniature bi-pin lamp bulb 45. Absent further assembly, thelower insulator receptacle is urged in the direction indicated by thearrow 36, by the action of the spring 34, to move until it comes intocontact with a lip 46 formed on the end of the barrel 21. At that pointelectrical contact is made between the side contact conductor 42 and thelip 46 of the barrel 21.

An upper insulator receptacle 47 is disposed external to the end of thebarrel 21 whereat the lower insulator receptacle 41 is installed. Theupper insulator receptacle 47 has extensions that are configured to matewith the lower insulator receptacle 41 to maintain an appropriatespacing between opposing surfaces of the upper insulator receptacle 47and the lower insulator receptacle 41. The lamp electrodes 43 and 44 ofthe lamp bulb 45 pass through the upper insulator receptacle 47 and intoelectrical contact with the center conductor 39 and the side contactconductor 42, respectively, while the casing of the lamp bulb 45 restsagainst an outer surface of the upper insulator receptacle 47.

The head assembly 23 is installed external to the barrel 21 by engagingthreads 48 formed on an interior surface of the head 24 engaging withmating threads formed on the exterior surface of the barrel 21. Asealing element 49 is installed around the circumference of the barrel21 adjacent the threads to provide a water-tight seal between the headassembly 23 and the barrel 21. A substantially parabolic reflector 51 isconfigured to be disposed within the outermost end of the head 24,whereat it is rigidly held in place by the lens 26 which is in turnretained by the face cap 25 which is threadably engaged with threads 52formed on the forward portion of the outer diameter of the head 24. Asealing element 53 may be incorporated at the interface between the facecap 25 and the head 24 to provide a water-tight seal.

When the head 24 is fully screwed onto the barrel 21 by means of thethreads 48, the central portion of the reflector 51 surrounding a holeformed therein for passage of the lamp bulb 45, is formed against theoutermost surface of the upper insulator receptacle 47, urging it in adirection counter to that indicated by the arrow 36. The upper insulatorreceptacle 47 then pushes the lower insulator receptacle 41 in the samedirection, thereby providing a space between the forward most surface ofthe lower insulator receptacle 41 and the lip 46 on the forward end ofthe barrel 21. The side contact conductor 42 is thus separated fromcontact with the lip 46 on the barrel 21 as is shown in FIG. 2.

Referring next to FIG. 3, appropriate rotation of the head 24 about theaxis of the barrel 21 causes the head assembly 23 to move in thedirection indicated by the arrow 36 through the engagement of thethreads 48. Upon reaching the relative positions indicated in FIG. 3 bythe solid lines, the head assembly 23 has progressed a sufficientdistance in the direction of the arrow 36 such that the reflector 51 hasalso moved a like distance, enabling the upper insulator receptacle 47and the lower insulator receptacle 41 to be moved, by the urging of thespring 34 (FIG. 2) translating the batteries 31 in the direction of thearrow 36, to the illustrated position. In this position, the sidecontact conductor 42 has been brought into contact with the lip 46 onthe forward end of the barrel 21, which closes the electrical circuit.

Further rotation of the head assembly 23 so as to cause furthertranslation of the head assembly 23 in the direction indicated by thearrow 36 will result in the head assembly 23 reaching a positionindicated by the ghost image of FIG. 3, placing the face cap at theposition 25' and the lens at the position indicated by 26', which inturn carries the reflector 51 to a position 51'. During this operation,the upper insulator receptacle 47 remains in a fixed position relativeto the barrel 21. Thus the lamp bulb 45 also remains in a fixedposition. The shifting of the reflector 51 relative to the lamp bulb 45during this additional rotation of the head assembly 23 produces arelative shift in the position of the filament of the lamp bulb 45 withrespect to a focus of the parabola of the reflector 51, thereby varyingthe dispersion of the light beam emanating from the lamp bulb 45 throughthe lens 26.

Referring next to FIG. 4, a partial cross-sectional view illustrates theinterface between the lower insulator receptacle 41 and the upperinsulator receptacle 47. The lower insulator receptacle 41 has a pair ofparallel slots 54 formed therethrough which are enlarged in their centerportion to receive the center conductor 39 and the side contactconductor 42, respectively. A pair of arcuate recesses 55 are formed inthe lower insulator receptacle 41 and receive matching arcuateextensions of the upper insulator receptacle 47. The lower insulatorreceptacle 41 is movably contained within the inner diameter of thebarrel 21 which is in turn, at the location of the illustratedcross-section, enclosed within the head 24.

Referring next to FIGS. 5 through 7, a preferred procedure for theassembly of the lower insulator receptacle 41, the center conductor 39,the side contact conductor 42, the upper insulator receptacle 47 and theminiature lamp bulb 45 may be described. Placing the lower insulatorreceptacle 41 in a position such that the arcuate recesses 55 aredirectionally oriented towards the forward end of the barrel 21 and thelip 46, the center conductor 39 is inserted through one of the slots 54such that a substantially circular end section 56 extends outwardly fromthe rear surface of the lower insulator receptacle 41. The circular endsection 56 is then bent, as shown in FIG. 7, to be parallel with therearmost surface of the lower insulator receptacle 41 in a positioncentered to match the center electrode of the forwardmost one of thebatteries 31 of FIG. 2. The side contact conductor 42 is then insertedinto the other slot 54 such that a radial projection 57 extendsoutwardly from the axial center of the lower insulator receptacle 41. Itis to be noted that the radial projection 57 aligns with a web 58between the two arcuate recesses 55.

The lower insulator receptacle 41, with its assembled conductors, isthen inserted in the rearward end of the barrel 21 and is slidablytranslated to a forward position immediately adjacent the lip 46. Thelamp electrodes 43 and 44 are then passed through a pair of holes 59formed through the forward surface of the upper insulator receptacle 47so that they project outwardly from the rear surface thereof asillustrated in FIG. 6. The upper insulator receptacle 47, containing thelamp bulb 45, is then translated such that the lamp electrodes 43 and 44align with receiving portions of the side contact conductor 42 and thecenter conductor 39, respectively. A pair of notches 61, formed in theupper insulator receptacle 47, are thus aligned with the webs 58 of thelower insulator receptacle 41. The upper insulator receptacle 47 is theninserted into the arcuate recesses 55 in the lower insulator receptacle41 through the forward end of the barrel 21.

Referring again to FIGS. 2 and 3, the electrical circuit of theminiature flashlight in accordance with the present invention will nowbe described. Electrical energy is conducted from the rearmost battery31 through its center contact 37 which is in contact with the caseelectrode of the forward battery 31. Electrical energy is then conductedfrom the forward battery 31 through its center electrode 38 to thecenter contact 39 which is coupled to the lamp electrode 44. Afterpassing through the lamp bulb 45, the electrical energy emerges throughthe lamp electrode 43 which is coupled to the side contact conductor 42.When the head assembly 23 has been rotated about the threads 48 to theposition illustrated in FIG. 2, the side contact conductor 42 does notcontact the lip, 46 of the barrel 21, thereby resulting in an openelectrical circuit. However, when the head assembly 23 has been rotatedabout the threads 48 to the position illustrated by the solid lines ofFIG. 3, the side contact conductor 42 is pressed against the lip 46 bythe lower insulator receptacle 41 being urged in the direction of thearrow 36 by the spring 34 of FIG. 2. In this configuration, electricalenergy may then flow from the side contact conductor 42 into the lip 46,through the barrel 21 and into the tail cap 22 of FIG. 2. The spring 34electrically couples the tail cap 22 to the case electrode 35 of therearmost battery 31. By rotating the head assembly 23 about the threads48 such that the head assembly 23 moves in a direction counter to thatindicated by the arrow 36, the head assembly 23 may be restored to theposition illustrated in FIG. 2, thereby opening the electrical circuitand turning off the flashlight.

Referring next to FIG. 8, an additional utilization of the miniatureflashlight 20 in accordance with the present invention is illustrated.By rotating the head assembly 23 about the threads 48 in a directioncausing the head assembly 23 to translate relative to the barrel 21 inthe direction of the arrow 36 of FIG. 3, the electrical circuit will beclosed as previously described, and the lamp bulb 45 will beilluminated. Continued rotation of the head assembly 23 in thatdirection enables the head assembly 23 to be completely removed from theforward end of the miniature flashlight 20. By placing the head assembly23 upon a substantially horizontal surface (not illustrated) such thatthe face cap 25 rests on the surface, the tail cap 22 of the miniatureflashlight 20 may be inserted into the head 24 to hold the barrel 21 ina substantially vertical alignment. Since the reflector 51 (FIG. 2) islocated within the head assembly 23, the lamp bulb 45 will omit asubstantially spherical illumination, thereby providing an "ambient"light level.

In a preferred embodiment, the barrel 21, the tail cap 22, the head 24,and the face cap 25, forming all of the exterior metal surfaces of theminiature flashlight 20 are manufactured from aircraft quality,heat-treated aluminum, which is anodized for corrosion resistance. Thesealing elements 33, 49, and 53 provide atmospheric sealing of theinterior of the miniature flashlight 20 which may be to a water depth of200 feet. All interior electrical contact surfaces are appropriatelymachined to provide efficient electrical conduction. The reflector 51 isa computer generated parabola which is vacuum aluminum metallized toensure high precision optics. The threads 48 between the head 24 and thebarrel 21 are machined such that revolution of the head assembly 23through less than 1/4 turn will close the electrical circuit, turningthe flashlight on, and an additional 1/4 turn will adjust the light beamfrom a "spot" to a "soft flood". A spare lamp bulb 45 may be provided ina cavity machined in the tail cap 22.

Turning to FIGS. 9 through 12, a further preferred embodiment isillustrated. Similar numerals define similar components to thosereferenced in earlier figures. Of note is a plastic insert positioned inthe tail cap 22. This plastic insert surrounds the spare bulb 45 forretention thereof. Looking in greater detail to the seal 33 between thetail cap 22 and the barrel 21, a one-way valve 62 is presented in acircumferential channel 63 within the tail cap 22. A cylindrical innersurface 64 provided on the barrel 21 cooperates with the one-way valve62. The one-way valve 62 is provided by a lip seal having a flexibleflange 65 which is sized to compress against the cylindrical innersurface 64 of the barrel 21. As the flexible flange 65 is inclined awayfrom the interior volume of the flashlight, it is oriented to preventflow from outside into the interior of the flashlight and yet allowsoverpressure within the flashlight to escape. To insure passage ofoverpressure gases from the interior volume of the flashlight, a passageis to exist across the one-way valve 62. In the embodiment illustratedmost clearly in FIG. 10, the interior threads 66 of the barrel 21 have aflattened top, thus creating a spiral passage through the mating threadsbetween the barrel 21 and the tail cap 22. Additionally, radial splines67 are formed in the tail cap 22 as illustrated in FIG. 12. These insuremultiple paths so that the very end of the barrel 21 does not sealagainst the associated flange of the tail cap 22 to prevent one-way flowof overpressure gases from the interior of the flashlight.

A further embodiment is illustrated in FIG. 13. This embodiment issubstantially like that of FIGS. 9 through 12 with the exception thatall of the seals 33, 49, 53 and 68 are simple O-rings. To form a one-wayvalve, an insert 69 is positioned within a cylindrical cavity 70. Theinsert 69 is similar to that otherwise employed to receive the sparebulb 45. Longitudinal channels 71 extend along the body of the insert69. Circumferentially placed about the insert 69 is an integral lip sealdefined by a flexible flange 72. This flexible flange 72 extends towardthe rear of the tail cap 22 such that air passing through the channels71 may force the flexible flange 72 inwardly to release overpressurewithin the interior volume of the flashlight. A hole 73 provides athrough passage through the end of the tail cap 22 such that a passageis created from the interior volume and controlled by the one-way valvedefined by the flexible flange 72.

A further embodiment of the present invention is illustrated in FIG. 14.It may be noted that both the seal 33 and the seal 49 include one-wayvalves. The head assembly is also differently configured and thisflashlight is contemplated to use a single cell and be even furtherminiaturized over the other embodiments. Structural details not commonto the other described embodiments are similar to those found in U.S.Pat. No. 4,864,474, the disclosure of which is incorporated herein byreference.

FIG. 15 illustrates yet another embodiment which one-way valvesillustrated at seals 33, 49 and 53. It is contemplated that only onesuch seal would be necessary and any one or more of these locationsmight prove sufficient. It may also be noted in FIG. 15 that the seal 49is positioned within a channel located in the head assembly 23 ratherthan in the wall of the barrel 21.

Accordingly, improved high quality miniature flashlights are presentedin the foregoing disclosure. While described preferred embodiments ofthe herein invention have been described, numerous modifications,alterations, alternate embodiments, and alternate materials may becontemplated by those skilled in the art and may be utilized inaccomplishing the present invention. It is envisioned that all suchalternate embodiments are considered to be within the scope of thepresent invention as defined by the appended claims.

What is claimed is:
 1. A flashlight comprisinga battery housing; an endcap at one end of said battery housing, having a cavity therein open ata first end toward said battery housing and a port open to atmospherefrom said cavity and displaced from said first end; an insert in saidcavity having a cross section providing for a longitudinal passagebetween said insert and said end cap in said cavity and a lip seal aboutsaid insert and extending to said end cap in said cavity fully aboutsaid insert and inclined toward said port to form a one-way sealallowing flow from said battery housing to said port.
 2. The flashlightof claim 1 wherein said insert further includes a socket open at saidfirst end and a spare lamp bulb in said socket.
 3. The flashlight ofclaim 1 further comprisinga lamp bulb; an electrical circuit extendingfrom said battery housing to said lamp bulb; a lens positions adjacentsaid lamp bulb; a reflector positioned about said lamp bulb to reflectlight from said lamp bulb through said lens.
 4. The flashlight of claim1 wherein said end cap is a tail cap mounted by threads to said batteryhousing.
 5. The flashlight of claim 1 wherein said end cap is a headmounted by threads to said battery housing, said lens in said reflectorbeing mounted in said head.
 6. The flashlight of claim 1 wherein saidend cap is a lens retainer cap.
 7. The flashlight of claim 1 whereinsaid port is between said end cap and said battery housing.
 8. Theflashlight of claim 7 wherein said battery housing and said end cap havemating threads, said port extending between said mating threads.
 9. Theflashlight of claim 7 wherein said lip seal is a seal ring having aflexible flange extending to seal against a side of said end cap in saidcavity and inclined toward said port to form a one-way seal.